Seattle, United States
Staff Technician - Air Vehicle Systems - R4892
Shield AI · Seattle · United States
Posted: 4/29/2026 · Last checked: 10/12/2026
Job description
Quoted in full from Shield AI's job posting. Gavroche does not edit it.
Job Description:
We are seeking a highly skilled Air Vehicle Mechanical and Fluid Systems Technician to support the fabrication, instrumentation, and testing of new aerospace products. This role is ideal for a hands-on builder who thrives in dynamic environments, has deep experience working with aircraft systems and fabrication methods, and has a background in machine shop operations and product prototyping.
You will be a key contributor in helping bring cutting-edge designs to life, playing a vital role in everything from early-stage prototype development to detailed testing and validation of final assemblies.
What you'll do:
- Construct and assemble air vehicle systems and subsystems such as landing gear, mechanisms, fluid systems, test articles in alignment with engineering drawings, engineering instructions, and CAD models.
- Support the design, prototyping, and fabrication of new products, R&D initiatives, and flight-ready hardware.
- Work with aerospace-grade materials and perform component repairs using industry-standard techniques and tools.
- Fabricate fixtures, machine brackets, and execute rapid modifications on prototype hardware as needed.
- Install strain gauges, thermocouples and various sensors according to precise instrumentation schematics.
- Route cabling, integrate data acquisition systems, and verify sensor calibration and operational status.
- Conduct mechanical testing by applying static and dynamic loads per detailed engineering procedures.
- Document test outcomes clearly and report anomalies or irregularities in a timely manner.
- Ensure a clean, organized, and safe workspace across shop, lab, and composite work areas.
- Contribute to ongoing improvements in instrumentation standards, testing procedures, and fabrication workflows.
- Source and manage inventory for parts and equipment needed for component repair or replacement.
Required qualifications:
- 4-6 years of experience in aircraft maintenance, prototype fabrication, test stand design & fabrication.
- Proficient in metallic and mechanisms fabrication, bearing install & removal.
- Hands-on experience in machine shop operations, including manual and/or CNC tools.
- Ability to read engineering drawings, schematics, and detailed work instructions.
- Comfortable working in shop and lab environments with exposure to noise, dust, and chemicals.
- Ability to lift and move parts and equipment (up to 50 lbs.) and perform physical work for extended periods.
- Ability to obtain a S//SAR level security clearance desired.
Preferred qualifications:
- Familiarity with a variety of mechanical systems (e.g., hydraulic actuators, pumps, fluids, load frames, DAQ systems).
- Experience in aerospace, automotive, defense, or high-performance prototyping environments.
- Knowledge of adhesives, fasteners, and bonding processes for composite-to-metal or similar interfaces.
- Able to work independently and adapt quickly to changing technical needs.
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200 open roles like this one; at most three per employer shown.
What mechanic / technician adverts in the United States state
Middle half: 41,438 – 68,250 USD a year; median 51,675 USD.
From 1689 adverts by 360 employers that state a salary, annualised.
How mechanic / technician roles in the United States are worked
1% fully remote · 0% hybrid · 99% do not say
Of 2710 adverts. An advert that does not state a work mode is counted as not saying, not as on-site.
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