Staff Engineer - Structural Designer - R4937

Job Description:

What you'll do:

Design complex structures for the autonomous aircraft launch and recovery system
Own the full design process: concept, CAD, tolerance analysis, material selection, and drawing release
Perform structural and kinematic calculations and preliminary FEA
Prototype, test, and iterate mechanism designs for functionality and reliability
Collaborate with electrical, avionics, flight controls, manufacturing, and test teams
Support pre-production builds, prototype integration, and ground/flight testing on the pathway to production and field deployment
Participate in design reviews, architecture discussions, and technical decision-making forums related to structural systems.
Identify opportunities to improve design processes, configuration management, and team workflows for increased engineering velocity and design quality.

Required qualifications:

B.S. in Mechanical/Aerospace Engineering
7+ years in mechanical or mechanism design for ground vehicles
Strong CAD skills (NX preferred)
Kinematic analysis and optimization
Structural analysis utilizing hand calculations and finite element methods
FEA analysis: Modal, non-linear and linear, buckling, fatigue
GD&T and tolerance stack-ups for mechanical systems
Materials selection inclusive of alloys, heat treatments, allowables, and finishes
Ability to work independently in fast-paced, cross-functional teams
A demonstrated record of working hard, being trustworthy, holding yourself to high standards, and being kind to others
Ability to obtain a S//SAR level security clearance desired.

Preferred qualifications:

Experience with UAVs, aircraft, or robotic systems
Familiarity with electro-mechanical actuators
Proficiency in FMEA, DOE, and root cause analysis
Hands-on machine shop or mechanic experience (professional or hobby)
MIL-STD-810, structural, or actuated mechanism testing experience
Ability to thrive in startup, R&D, or defense innovation environments